Monday, February 6, 2012
A Simple Utility Tray Project Part 3
My kids are always commenting on how long it takes me to do things .... now I know what they mean.
OK here we go.
I have decided to prepare the boards for the bottom of the tray so that they snug into each other with a ship-lap joint. This will eliminate gaps in the timber. The boards could just as easily been edge joined, but I prefer this.
Any rebate plane with a fence will do. This is a Stanley 289 with a skewed blade.
These old planes can be found around the markets very cheaply - most people prefer to use an electric router these days. Beaders like these have the advantage of being carbon neutral, and cordless! Furthermore, there is no noise and no dust.
They work best in softwoods, and this oregon is a piece of cake to work. The rounded edge is technically a nosing, but the beading plane does the job well enough.
Fixing the bottom in place requires a bit of trial and error fitting, until the boards are just right all the way around.
Once happy with the fitting, they can be trimmed to size and laid out for nailing.
I left the middle two in place, and scribed a line to mark where they touched the bottom of the sides . Important step this - as you can't see through the timber.
Put the two outside timbers back, and continue the line onto them as well.
The nails are flat headed and these have been bronzed. Makes them look back-counrty authentic, and in keeping with the style of the tray.
All of the joints are glued as well as nailed.
The ship-lap of the base is clearly visible here.
Make a feature of the row of nails that hold the handle in place at each end.
And - here it is.
One utility tray.
Might be a little large for the kitchen, but would not look out of place collecting vegetables from the garden.
It can also be used in the potting shed, in the workshop as a tool tote - ala Roy Underhill, or even as a toy tray for kids or the family pet. Great for soft toys or lego blocks.
If you'd like to make one of these, go right ahead. Add to it, or change it to suit yourself, and have fun doing it.
Happy woodworking to all ....